Case Study: How Precision Maintenance Saves Energy and OPEX

Mugundan Devanathan, Mechanical Engineer, Fujairah Oil Terminal FZC


How precision Maintenance saves Energy & OPEX!

Case Study:
How we effectively rolled out Precision Maintenance and saved Energy and Maintenance cost.


  • Road map
  • Stakeholder Training and goalsetting
  • Streamline PM procedure
  • Procure right tools
  • Implement PM checklist with precision job steps
  • Regular audit by focal points
  • Review of progress and feedback from stakeholders
  • Track Maintenance KPI & Energy KPI

Key Equipment:

Loading Pumps
Air Compressors


Excited to see an reduction of 5-10% Energy and Maintenance cost
Increased Equipment availability


• Accomplished Engineer with extensive experience in Mechanical Maintenance support for Static and Rotating equipment in Oil & Gas (Refinery / Offshore platform / FPSO), Petrochemical and Chemical industries in India, Qatar, Kuwait, Ivory Coast & UAE.

• In depth expertise in leading a team for Preventive, Predictive, Breakdown Maintenance, trouble shooting, repair and up gradation of Critical equipment for programs relating to Engineering, Maintenance, Projects and Turnarounds.

• Expertise in the planning, budgeting and implementation of an effective maintenance program resulting in optimum machine/ resource utilization, minimized breakdowns and effective asset management and machine reliability.

• Successfully directed multi cultural and cross-functional teams to identify and resolve technical problems and ensure that all compliances relating to procedures, work processes and safety are achieved.