David Kauppila , Regional Reliability Manager, Wilmar Sugar, Herbert River Mills
Description
Wilmar Sugar is Australia’s largest raw sugar producer and a key producer of green energy. As with many low margin manufacturers, one of our primary asset management challenges is to deliver an effective condition monitoring program whilst maximising the efficient use of a small pool of technical resources. This case study discusses our approach to combining ultrasound and vibration techniques to significantly enhance the capacity of our vibration technician to cover an increasing asset base in a shorter timeframe without jeopardising our ability to provide quality predictive maintenance outcomes. The session will provide an overview of the business case, the higher-level benefits and potential pitfalls, and the key lessons arising from this two year exercise. The session will also offer a ‘technicians-eye view’ of the benefits and shortcomings of this approach in practical terms.
Bio

Prior to his current role, David has spent the past 15 years working as a reliability engineering and asset management professional for a number of leading Australian and international mining and manufacturing businesses.
His specialties lie in asset management, reliability engineering, project engineering, and business process design & implementation.